Sunday, June 19, 2011

how to replace exhaust Manifold on 2006 ford escape?

3.0L Engine
Left Manifold
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove or disconnect the following:

    Negative battery cable
    Heated Oxygen (HO 2 S) sensor and catalyst monitor
    Splash shield
    Exhaust crossover pipe
    Drive belt-2005-07 models
    A/C compressor and move it aside-2005-07 models
    Exhaust manifold and discard the gasket


To install:

Click image to see an enlarged view

Fig. Left side exhaust manifold bolt torque sequence-3.0L engine

  1. Clean the sealing surfaces of any old gasket material.
  2. Install or connect the following:

    Exhaust manifold and new gasket. Torque the bolts to 15 ft. lbs. (20 Nm).
    A/C compressor-2005-07 models. Torque the bolts to 18 ft. lbs. (20 Nm).
    Drive belt-2005-07 models
    Exhaust crossover pipe. Torque the bolts to 30 ft. lbs. (40 Nm).
    Splash shield. Torque the bolts to 80 inch lbs. (9 Nm).
    Left side HO 2 S sensor and catalyst monitor
    Negative battery cable

  3. Start the vehicle and check for leaks, repair if necessary.

Right Manifold
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove or disconnect the following:

    Negative battery cable
    Exhaust Gas Recirculation (EGR) tube
    Alternator
    Right side Heated Oxygen (HO 2 S) sensor
    Right side exhaust manifold and discard the gasket


To install:

Click image to see an enlarged view

Fig. Right side exhaust manifold bolt torque sequence-3.0L engine

  1. Clean the sealing surfaces of any old gasket material.
  2. Install or connect the following:

    Exhaust manifold and new gasket. Torque the bolts to 15 ft. lbs. (20 Nm).
    Right side HO 2 S sensor
    Alternator
    EGR tube
    Negative battery cable

  3. Start the vehicle and check for leaks, repair if necessary.
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